CONTINUOUS VACUUM SPRAY DRYING PROCESS 

 

The neat soap from the saponification section is taken into the soap feed tank after being filtered. The soap is then sprayed into the spray drier where desired vacuum is maintained by the vacuum system. As the soap is flashed into the vacuum chamber from the soap nozzles the moisture is removed. The soap sticking to the walls of the spray drier is scrapped with the help of adjustable scrapper. The dried soap falls into the duplex vacuum plodder. The soap noodles comes out of the top noodle plodder. Vacuum is maintained within the chamber connecting the plodders. The soap comes out of the plodder in form of bar. The bars are then cut and stamped. Good laundry bar soap is obtained from this process. If toilet soap is to be made the duplex plodder is fitted with the noodle plate. As the soap comes out the soap noodles are cut by rotating knives. The soap noodles obtained from the stage are further finished for getting toilet soap of high quality.

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